Self-actuated Forged Steel Gate Valve

Self-actuated Forged Steel Gate Valve

Self-actuated Forged Steel Gate Valve

Type:Z41Y
Subtitle:Ultra-high pressure gate valve
The Self-actuated Forged Steel Gate Valve is a high-performance, automated solution designed for critical isolation tasks in oil and gas, petrochemical, and power generation industries. Combining the strength of forged steel construction with self-actuated operation, it ensures reliable, energy-efficient performance in high-pressure and high-temperature environments. This valve is strictly for on/off service and not suitable for throttling.

Product Overview

The Self-actuated Forged Steel Gate Valve is a high-performance, automated solution designed for critical isolation tasks in oil and gas, petrochemical, and power generation industries. Combining the strength of forged steel construction with self-actuated operation, it ensures reliable, energy-efficient performance in high-pressure and high-temperature environments. This valve is strictly for on/off service and not suitable for throttling.

Applications

Oil & Gas: Wellhead isolation, pipeline shut-off, and refinery applications.
Petrochemical: High-pressure fluid control in chemical reactors and distillation units.
Power Generation: Steam isolation in turbines and boiler feedwater systems.
Marine: Offshore platform and shipboard piping systems.

Key Features

Forged Construction

  • Material Integrity: Forged A105, F22, or F316 steel for enhanced grain structure and impact resistance.
  • Pressure Capacity: ANSI Class 1500–2500 (PN260–PN420).
  • Temperature Range: -29°C to 593°C (-20°F to 1100°F).

Self-actuated Operation

  • Actuation Type: Pneumatic, hydraulic, or electric actuators.
  • Control Signal: 4–20 mA, 3–15 psi, or 24–120 VDC.
  • Fail-Safe Options: Spring-return for fail-open (FO) or fail-close (FC).

Gate Design

  • Wedge Type: Flexible or solid wedge for zero leakage (ANSI Class VI).
  • Fire-Safe: API 607 certified with secondary metal-to-metal sealing.
  • Stem Design: Rising stem (OS&Y) or non-rising stem (NRS) options.

Sealing & Operation

  • Seat Materials: Stellite 6 overlay, 13% Cr stainless steel.
  • Stem Packing: Graphite or PTFE for high-temperature reliability.
  • Operation: Manual handwheel override for emergency use.

Comparison with Manual Gate Valves

FeatureSelf-actuated Gate ValveManual Gate Valve
OperationAutomated, remote controlManual handwheel operation
Response TimeSeconds (pneumatic/hydraulic)Minutes (manual effort required)
Fail-SafeSpring-return for FO/FCNo fail-safe option
CostHigher initial investmentLower upfront cost

Product Parameters

Nominal Diameter DN15–DN50 (½"–2")
Pressure Rating ANSI Class 1500–2500 (PN260–PN420)
Temperature Range -29°C to 593°C (-20°F to 1100°F)
Body Material ASTM A105 (Carbon Steel), F22 (Chrome-Moly), F316 (Stainless Steel)
Gate Material 13% Cr, Stellite 6, or F6a
Stem Material SS410, SS304, or Monel
Connection Types Flanged (ASME B16.5), Socket Weld (SW), Threaded (NPT)
Seat Leakage Class ANSI Class VI (standard)
Certifications API 600, ASME B16.34, ISO 9001, PED 2014/68/EU
Testing Standards Hydrostatic: API 598; Fire-Safe: API 607

Summarize

The Self-actuated Forged Steel Gate Valve delivers unmatched reliability in high-pressure, high-temperature isolation applications. Its robust forged construction and API 600 compliance make it the gold standard for critical systems in oil and gas, power plants, and chemical processing. Not designed for flow regulation.

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