Pneumatic Angle Control Valve

Pneumatic Angle Control Valve

Pneumatic Angle Control Valve

Type:ZMAS,ZMBS
Subtitle:Air-operated 90-degree Control Valve
The Pneumatic Angle Control Valve is a high-performance flow control solution designed for precise regulation of fluids in high-pressure drop and erosive applications. Featuring a compact angle body design and a diaphragm-style pneumatic actuator, it ensures reliable operation in demanding environments such as steam systems, power plants, and chemical processing units. Its unique geometry minimizes turbulence and erosion, making it ideal for applications with high ΔP and particulate-laden media.

Product Overview

The Pneumatic Angle Control Valve is a high-performance flow control solution designed for precise regulation of fluids in high-pressure drop and erosive applications. Featuring a compact angle body design and a diaphragm-style pneumatic actuator, it ensures reliable operation in demanding environments such as steam systems, power plants, and chemical processing units. Its unique geometry minimizes turbulence and erosion, making it ideal for applications with high ΔP and particulate-laden media.

Applications

Steam Systems: High-pressure steam letdown and desuperheating.

Power Generation: Feedwater control and turbine bypass.

Chemical Processing: Erosive slurry control and abrasive media handling.

Oil & Gas: Choke valve applications in wellhead control.

Key Features

Pneumatic Diaphragm Actuator

  • Types: Spring-return (fail-safe) or double-acting.
  • Air Supply: 0.2–0.6 MPa (30–90 psi), response time <3 seconds.
  • Explosion-Proof Certification: ATEX II 2G Ex d IIC T6 / IECEx (Zone 1 compliant).
  • Diaphragm Material: EPDM, Nitrile, or Viton (temperature range: -40°C to 150°C).

Angle Valve Design

  • Body Geometry: 90° angle design for reduced turbulence and erosion.
  • High Sealing Performance: ANSI Class IV (standard) / Class VI (optional).
  • Pressure Drop Handling: Suitable for ΔP up to 15 MPa.

Flow Characteristics

  • Trim Options: Multi-stage anti-cavitation, parabolic, or standard trim.
  • Flow Coefficient (Cv): 5.6–320 (DN20–DN150).
  • Customizable Flow Curves: Tailored to specific process requirements.

Materials & Durability

  • Body Materials: Carbon steel (WCB), 316L Stainless Steel (CF8M), Duplex (UNS S32205).
  • Trim Materials: Stellite 6, Tungsten carbide, or ceramic coating.
  • Seals: Graphite, PTFE, or metal bellows (-196°C to 550°C).

Compatibility

  • Signal Input: 4–20 mA, 0.2–1.0 bar pneumatic signals.
  • Communication Protocols: HART 7 / Modbus RTU.
  • Accessories: Positioners, solenoid valves, limit switches.

Comparison with Globe Control Valves

FeaturePneumatic Angle ValveGlobe Control Valve
Pressure DropHandles ΔP up to 15 MPaLimited to ΔP ≤6.9 MPa
Erosion ResistanceHigh (90° flow path)Moderate (S-flow path)
FootprintCompact (saves space)Larger (requires straight runs)
MaintenanceEasier (top-entry design)More complex (inline design)

Selection Guidelines

High ΔP: Opt for multi-stage anti-cavitation trim.

Erosive Media: Choose tungsten carbide or ceramic trim.

High Cycling: Rotary seat design for 100,000+ cycles.

Cryogenic Service: Extended bonnet for LNG applications.

Product Parameters

Nominal DiameterDN20–DN150 (¾"–6")
Pressure RatingPN25–PN100 (Class 150–600)
Temperature Range-40°C to 150°C (diaphragm) / -196°C to 550°C (valve body)
Flow Coefficient (Cv)5.6–320
Leakage ClassANSI Class IV (standard) / Class VI (optional)
Air Supply Pressure0.2–0.6 MPa (30–90 psi)
Response Time<3 seconds (90° rotation)
Body MaterialWCB, 316L SS (CF8M), Duplex (UNS S32205)
Trim MaterialsStellite 6, Tungsten carbide, Ceramic coating
Seal MaterialsGraphite, PTFE, Metal bellows

Summarize

The Pneumatic Angle Control Valve is engineered for high-pressure drop and erosive applications, offering superior performance in steam, power, and chemical industries. Its compact design, erosion-resistant trim, and explosion-proof certification make it a reliable choice for critical flow control tasks. With optional IoT connectivity and a 5-year extended warranty, it ensures long-term operational efficiency and cost savings.

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